About the I-495 Andover-Lawrence bridge replacements

Learn more about the project.

Overview

The I-495 Andover-Lawrence Bridge Replacements Project includes six bridges on I-495. The structures are on I-495 where it follows the Andover-Lawrence border. 

I-495 is a vital connector linking eastern Massachusetts to Cape Cod and southern New Hampshire. Private vehicles and heavy trucks delivering freight across the Commonwealth travel this interstate. Route 28 is a regional road that connects homes, businesses, medical care, and educational opportunities. Within the project area, on average, I-495 north and southbound each carry 57,000 vehicles each per day. Route 28, north and southbound each carry an average of 14,700 vehicles per day. 

Beginning in the spring of 2024, MassDOT will fully replace all six bridges. This project allows MassDOT to provide the following improvements to all users:

• New bridges with fewer supports and expansion joints; meaning less impacts to roadway users from maintenance activities.
• Wider bridges that meet modern safety standards with more space on their decks will help to accommodate future maintenance activities.
• Safer acceleration and deceleration lanes for traffic entering and exiting I-495.
• Wider sidewalks and new bicycle lanes on Route 28.

Traffic and construction updates

Work anticipated for the week of September 27 through October 4

I-495 Mainline

Activities

• Cutting topsoil and creating access road for upcoming slope work along I-495 northbound (towards Haverhill) north of the bridge carrying I-495 over the MBTA Haverhill Commuter Rail Line. 
• Installation of highway lighting pole foundations along I-495 northbound.

Traffic Impacts by Time of Day

• All activities will be behind barrier, Monday-Friday, 7:00 AM to 3:00 PM, without impacts to traffic for the week addressed by this lookahead.  Motorists passing through the work zone are reminded to be mindful of construction vehicles, equipment, and personnel.

Noise impacts:

• Noise levels will be similar to normal traffic operations with machinery operating to remove topsoil, construct an access road for construction equipment, deliver and install light pole bases.

Surrounding interchanges

Activities

• There are no activities planned for the week addressed by this lookahead.

Route 28

Activities

• Forming reinforcing steel for the bridges carrying I-495 northbound over Route 28 northbound (towards Lawrence) and Route 28 southbound (towards Andover) and pouring concrete for the bridge deck carrying I-495 over Route 28 southbound.

Traffic Impacts by Time of Day

• For forming steel for bridges carrying I-495 over Route 28 and pouring concrete for the bridge deck carrying I-495 over Route 28 southbound, all work will be behind barrier without impacts to traffic, Monday-Friday, 7:00 AM to 3:00 PM for the week addressed by this lookahead.
• Motorists are reminded that the area where Route 28 passes below I-495 remains part of an active work zone.  Please reduce speed, use caution, and watch for construction vehicles moving from one part of the site to another.

Noise impacts:

• Noise levels will be similar to normal traffic operations with vehicles operating to deliver materials and personnel, and power equipment running to install reinforcing steel and place concrete.

Lay-down area

Activities

• Receipt of materials, equipment, and a point to gather for work crews and Massachusetts State Police details before entering the I-495 mainline. 

Traffic Impacts by Time of Day

• Single vehicles entering and exiting the lay-down area under yield control from 7AM-3PM throughout the period covered by this look-ahead.  This now includes Friday and Saturday.
• Multiple vehicles entering and exiting the lay-down area under State Police control during the overnight hours, between 7:00 PM and 5:00 AM depending on the exact date within the period covered by this look-ahead. 

Noise Impacts

• None

MBTA Haverhill Commuter Rail Line

Activities

• Installation of reinforcing steel for the abutments of the new bridge carrying I-495 northbound over the MBTA Haverhill Commuter Rail Line.

Travel Impacts by Time of Day

• Daytime and nighttime work will take place outside the envelope of commuter rail operation; travel by train will not be impacted.

Noise impacts:

• Noise levels will be somewhat elevated above normal traffic operations with equipment running to deliver and install reinforcing steel at the new bridge site above the MBTA Haverhill Commuter Rail Line. 

Completed work

• Installation of NEXT F Beams at the new bridge carrying I-495 over Route 28 northbound: Complete
• Installation of MSE walls and pile caps at the new bridge carrying I-495 over the MBTA Haverhill Commuter Rail Line: Complete
• Construction of abutments at the new bridge carrying I-495 over the MBTA Haverhill Commuter Rail Line: 25%
• Cutting topsoil and building an access road along I-495 northbound: 70%

Construction timeline

Construction will be staged to reduce impacts on abutters and commuters. The project is expected to run roughly four years and is broken into four, broad stages:

• Stage 1: Summer 2024 – Fall 2025
  • Work in the median to create new roadway and bridge deck space.
  • Construction of median crossovers.
• Stage 2: Fall 2025 – Fall 2026
  • Northbound lanes of I-495 shifted into the median
  • Work to rebuild bridges takes place in the vacated northbound lanes.
• Stage 3: Fall 2026 – Summer 2027
  • Southbound lanes of I-495 shifted to the median
  • Northbound lanes of I-495 shifted to the final alignment
  • Work to rebuild bridges takes place in the vacated southbound lanes.
  • Cycling and pedestrian improvements open on Route 28
• Stage 4: Summer 2027 – Fall 2027
  • Traffic shifted to the final alignment in both north and Southbound directions.
  • Improved acceleration/deceleration lanes in place.
  • Median area vacated.

Project-associated detours and periodic lane closures

Some short-term, overnight detours are part of this project. These detours use main roads such as Haverhill Street (Route 133) and Turnpike Road (Route 114) to keep traffic off local streets and help maintain quality of life for area residents and access for area businesses. There will times when two-way traffic will run temporarily on normally one-way sections of Route 28 in the vicinity of Binney and Shepley streets. Homes and businesses on these streets will receive flyers in advance of the change of direction.

All detours and lane closures will be noticed using the project’s website and mass email system. The project will avoid lane closures and detours during peak commuting hours to help keep traffic flowing.

Committed to being good neighbors

The bridges over Route 28 and MBTA are closely surrounded by the community. Some homes in Andover are less than 400 feet from I-495. MassDOT is committed to minimizing, managing, and communicating construction impacts effectively while it completes this needed work.

To help the project be a better neighbor we will:

• Stage construction to provide a normal, simple configuration on I-495 with three lanes in each direction. During the design process, community members may have seen plans that split the lanes of one direction of the highway up with a work zone between them. By creating a work zone in the median of the highway first, we can create adequate space to build the new bridges and keep each direction of the highway as it normally is with three travel lanes together in each direction. This helps to prevent driver confusion and allows a smoother traffic flow.
• Provide real time traffic monitoring on I-495 to help keep regional traffic on the highway and off local streets.
• Avoid lane closures on Route 28 and I-495 during commuting peaks.
• Implement detours which rely on larger roadways such as I-495 itself, Route 133, and Route 114.
• Wet the old bridge’s supports during demolition to prevent dust from reaching nearby homes and businesses.
• Communicate real time traffic information changeable message signs. These signs are solar powered, making them quieter and better for the environment.
• Issue weekly email and web-based updates to keep all users informed about project progress, detours, and other roadway conditions. We will send emails to subscribed individuals, but also to partners who can help us get our message out ranging from local officials to local transit provider MEVA, area schools, social service organizations and more.
• Offer a project hotline in English, Spanish, and Vietnamese. MassDOT will activate the hotline in the spring of 2024.