Automotive Mechanic Fatally Burned While Using Welder When Washer Fluid Drum Explodes — Massachusetts

Report#: 19MA058 |Report Date: July 15, 2022

Table of Contents

Report summary

On September 25, 2019, a 64-year-old white non-Hispanic male automotive mechanic was injured in an explosion inside a service garage. He was welding on top of a nearly empty steel drum of flammable washer fluid, which caused the drum to explode. The explosion covered him with burning fluid and he died from the burns six weeks later.

Incident Highlights  
Date September 25, 2019
Time 12:30 p.m.
Victim 64-year-old automotive mechanic
Industry/NAICS Code Other gasoline stations/447190
Employer Gasoline station with service station and snack store
Safety & Training Employer provided limited training
Scene Bay inside repair garage
Location Massachusetts
Event Type Explosion

Contributing factors

Key contributing factors identified in this investigation include:

  • Worksite lacked a proper welding station
  • Welding in the vicinity of a drum containing flammable material
  • Lack of a safety and health program and overall safety training

Recommendations

Massachusetts FACE investigators concluded that, to help prevent similar occurrences, employers should:

  • Provide an appropriate location to perform welding work. All hot work should be a safe distance away from flammable and combustible liquids. Ensure workers using welding equipment are trained in the safe operation of their equipment.
  • Ensure that all workers are properly trained about hazardous materials in the workplace.
  • Develop and implement a comprehensive safety and health program that addresses hazard recognition, avoidance of unsafe conditions, and proper use of equipment.

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Date published: July 15, 2022

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