Laborer crushed between two large stone slabs at a manufacturing facility — Massachusetts

Report #: 19MA015 | Report Date: December 2, 2021

Table of Contents

Report summary and highlights

On May 7, 2019, a 49-year-old laborer was killed while assisting in moving a large stone slab to be stored on an A-frame rack. He was positioned between two A-frame racks, trying to disconnect the slab lifter, when he was crushed between two large stone slabs.

Incident highlights  
Date May 7, 2019
Time 1 p.m.
Victim 49-year-old laborer
Industry/NAICS Code Cut Stone & Stone Product Manufacturing /327991
Employer Stone slab product fabrication company
Safety & Training Employer provided PPE and some on-the-job training
Scene Company showroom and manufacturing facility
Location Massachusetts
Event Type Crushing

Contributing factors

Key contributing factors identified in this investigation include:

  • Not using the slab rack’s safety posts;
  • Victim position within the fall shadow;
  • Forklift operator lacked training and state license;
  • Job hazard analysis for moving stone slabs was not performed;
  • Standard operating procedures for moving stone slabs were not developed; and
  • Lack of a safety and health program and overall safety training.

Recommendations

Massachusetts FACE Program concluded that, to help prevent similar occurrences, employers should:

  • Use slab racks designed with fixed safety posts and individual compartments for each slab;
  • Ensure that employees are never located in the fall shadow of a stone slab while the slab is being accessed to be moved;
  • Ensure that only employees with the required OSHA training and state license are permitted to operate forklifts;
  • Ensure that a job hazard analysis is performed for all routine tasks and updated when needed; and
  • Develop, implement, and enforce standard operating procedures (SOP) for moving, storing, and retrieving stone slabs, which includes ensuring employees are never located in the fall zone.

Downloads

Date published: December 2, 2021

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